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DC/DC Converters
TEP 100 Series, 100 Watt
pending
Features Rugged, compact metal case Easy chassis mount Screw termina adaptor available
for easy connection
Wide 2:1 input voltage range Full load operation up to 60C with
convection cooling
Soft start Reverse input voltage protection Input protection filter 3-year product warranty
(Models pictured with chassis mount adaptor and optional heatsink)
The TEP-100 Series is a family of isolated high performance dc-dc converter modules with ultra-wide 2:1 input voltage ranges which come in a rugged, sealed metal case. These converters are suitable for a wide range of applications, but the product is designed particularly also for industrial applications where often no PCB mounting is possible but the module has to be mounted on a chassis. Four threaded M3 inserts in the module makes chassis mount or attachment of a heatsink for optimal thermal management very simple. For easy connection there is also an unique adaptor available with screw terminals. A very high efficiency allows an operating temperature up to +60C with natural convection cooling without power derating. Further features include output voltage trimming, Remote On/Off and under voltage lockout. The very wide input voltage range and reverse input voltage protection make these converters also an interesting solution for battery operated systems.
Models
Order code* TEP 100-2411 TEP 100-2412 TEP 100-2413 TEP 100-2415 TEP 100-2416 TEP 100-2418 TEP 100-4811 TEP 100-4812 TEP 100-4813 TEP 100-4815 TEP 100-4816 TEP 100-4818 36 - 75 VDC (48 VDC nominal) 18 - 36 VDC (24 VDC nominal) Input voltage Output voltage 5.0 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 5.0 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC Output current max. 20.0 A 8.4 A 6.7 A 4.2 A 3.6 A 2.1 A 20.0 A 8.4 A 6.7 A 4.2 A 3.6 A 2.1 A Efficiency typ. 93 % 93 % 93 % 92 % 92 % 92 % 93 % 93 % 93 % 92 % 92 % 92 %
* - add suffix -CM, -CMF for models with chassis mount adaptor, see last page. - add suffix -N for negative remote control, see page 3 -> Remote On/Off
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DC/DC Converters
TEP 100 Series Input Specifications
Input current at no load 24 Vin; 5 - 15 24 Vin; 24 - 48 48 Vin; 5 - 15 48 Vin; 24 - 48 VDC VDC VDC VDC models: models: models: models: 185 mA typ. 85 mA typ. 90 mA typ. 40 mA typ.
100 Watt
Input current at full load Start-up voltage / under voltage shut down Surge voltage (100 msec. max.) Conducted noise ESD (electrostatic discharge) Radiated immunity Fast transient / Surge
24 Vin models: 4.6 A typ. 48 Vin models: 2.3 A typ. 24 Vin models: 17.5 VDC / 16 VDC typ. 48 Vin models: 35.5 VDC / 34 VDC typ. 24 Vin models: 50 V max. 48 Vin models: 100 V max. EN 55022 level A, FCC part 15, level A (chassis mount option -CFM required) EN 61000-4-2, air 8 kV, contact 6 kV, perf. criteria A EN 61000-4-3, 10 V/m, perf. criteria A EN 61000-4-4, 2 kV, perf. criteria A EN 61000-4-5, 1 kV perf. criteria A With external input capacitor e.g. Nippon chemi-con KY 200 F, 100 V, ESR 48 mOhm or with chassis mount option -CFM EN 61000-4-3, 10 Vrms, perf. criteria A parallel diode 24 Vin models: 10 A 48 Vin models: 5 A 1 % +10 % / -20 % by external resistor (see table page 3) - Input variation Vin min. to Vin max. 0.2 % max. - Load variation (0 - 100 %) 5 - 15 VDC models: 0.3 % max. 24 - 48 VDC models: 0.3 % max. 0.02 %/K not required 10 % max. of Vout nom. (including tim up value) 5 12 & 15 24 & 28 48 VDC VDC VDC VDC models: models: models: models: 75 mVpk-pk max. 100 mVpk-pk max. 200 mVpk-pk max. 300 mVpk-pk max. 25 ms typ. (at power On or remote On) 200 s typ. at 110 -140 % of Iout max. at 115 -130 % of Vout nom. indefinite, automatic recovery 1000 F max.
Conducted immunity Reverse voltage protection Recommended input fuse (slow blow)
Output Specifications
Voltage set accuracy Output voltage adjustment Regulation
Temperature coefficient Minimum load Remote sense Ripple and noise (20 MHz Bandwidth)
Start up time (nominal Vin and constant resistive load) Transient response (25% load step change) Output current limitation Over voltage protection Short circuit protection Capacitive load
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Page 2 of 6
DC/DC Converters
TEP 100 Series General Specifications
Temperature ranges - Operating - Casing temperature - Storage - without Heatsink - with Heatsink -40C to +75C +105C max. -55C to +125C 6.7C/W 4.7C/W See derating graphs page 4 at 115C acc. MIL-STD-810F 95 % rel H max. 75`000 h 2'250 VDC (basic insulation) 1'500 VDC 2500 pF max. >1 GOhm min. 300 kHz typ. (puls width modulation) UL 60950-1 , IEC 60950-1, EN 60950-1 UL 60950-1, CB- test report - positive logic (standard) - negative logic (option -N) - Off idle current: - On: - Off: - On: - Off: 3 to 12 VDC or open circuit 0 to 1.2 VDC or short circuit pin 1 and 3 0 to 1.2 VDC or short circuit pin 1 and 3 3 to 12 VDC or open circuit 3 mA - Input/Output - Input/Case - Input/Output - Input/Output (500 VDC)
100 Watt
Thermal impedance Derating Over temperature protection Thermal shock Humidity (non condensing)
Reliability, calculated MTBF (MIL-HDBK-217F, 25C, ground benign) Isolation voltage (60sec.) Isolation capacity Isolation resistance Switching frequency Safety standards Safety approvals (pending) Remote On/Off
External output trimming:
Trim up Trim down Rd +5% + 10 % 5 VDC 62 33 any output 8.2 3.0 12 VDC 180 91 15 VDC 240 120 24 VDC 390 200 28 VDC 470 240 48 VDC 820 430
7 Ru 8
6 Rd 7
Rd - 10 % - 20 %
closest resistor out of the E24 array [kOhm]
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 6
DC/DC Converters
TEP 100 Series Output Power Derating
Models with heatsink 24 Vin models: Output 5-15 VDC Models without heatsink 24 Vin models: Output 5-15 VDC
100 Watt
24 Vin models: Output 24-48 VDC
24 Vin models: Output 24-48 VDC
48 Vin models: Output 5-15 VDC
48 Vin models: Output 5-15 VDC
48 Vin models: Output 24-48 VDC
48 Vin models: Output 24-48 VDC
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Page 4 of 6
DC/DC Converters
TEP 100 Series General Specifications
Casing material Potting material Base material Vibration metal silicon (UL94V-0 rated) FR4 acc. MIL-STD-810F
100 Watt
Dimensions
TEP 100 module
4 x M3 THD (trough hole) 1 5
2.40 (61.0)
2.00 (50.80)
2 Bottom view
6 7
(7.62)
0.30
0.70 (17.78)
3
8
4
9
1.00 (25.40)
Pin-Out
Pin 1 2 3 4 5 6 7 8 9 - Vin Case Remote On/Off + Vin - Vout - Sense* Trim + Sense* + Vout
0.19 (4.8)
1.90 (48.26)
Weight: 97g (3.42 oz)
2.28 (57.9)
0.023
0.20
TEP-HS1 Heatsink (pictured with heatsink mounted)
0.45
(11.4)
(5.1)
(0.6)
Pin diameter pin 5 & 9: 0.08 (2.0) Pin diameter other pins: 0.04 (1.0)
(12.7)
0.5
*Sense line to be connected to the output either at the module or at the load under regard of polarity.
(24.2)
0.95
2.28 (57.9)
Order code: TEP-HS1 Includes heatsink with termal pad and mounting screws For to order modules with mounted heatsink ask factory.
2.40 (61.0)
Top view
Weight: 135g (4.76 oz) (Heatsink + Converter) Dimensions in Inch, () = mm Tolerances 0.02 (0.5) Pin pich tolerances 0.01 (0.25) Mounting hole pich tolerances 0.01 (0.25)
All specifications valid at nominal input voltage, full load and +25C after warm-up time unless otherwise stated. http://www.tracopower.com Page 5 of 6
DC/DC Converters
TEP 100 Series Chassis Mount Adaptor
TEP 100 module with chassis mount adabtor (suffix -CM or -CMF) For easy chassis mounting the converter modules can be supplied with an adaptor option consisting of a screw terminal connection board (soldered to converter pins)and a chassis mount adaptor. In addition this Chassis mount option is available with an EMI-filter(see EMI specification) Suffix -CM: Chassis mount adaptor
100 Watt
1.10 (28.0)
Suffix -CMF: Chassis mount adaptor with EMI filter
1.90 (48.3)
1.18 (30.0)
0.68 0.68
(17.3)
(17.3)
2.40 (61.0) 0.14
(3.5)
2.126 (54.0)
Please note that adaptors cannot be ordered as seperate items but are factory assembled.
1.02 (25.9)
Connection
Pin 1 - Vin Case Remote On/Off + Vin - Vout - Sense* Trim + Sense* + Vout 2 3 4 5 *Sense line to be connected to the output either at the module or at the load under regard of polarity. 6 7 8 9
3.071 (78.0)
3.35 (85.0)
0.14
(3.5)
4 x O0.17 (4.3)
1.31 (33.3)
Specifications can be changed any time without notice.
Dimensions in Inch, () = mm Tolerances 0.02 (0.5) Mounting hole pich tolerances 0.01 (0.25)
Rev. 03/09
Jenatschstrasse 1 * CH-8002 Zurich * Switzerland Tel. +41 43 311 45 11 * Fax +41 43 311 45 45 * info@traco.ch * www.tracopower.com
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